We've all had days when everything that can go wrong, does go wrong.
Today was just such a day for myself &
@Judd Dredd.
Long story short (ish)
The plan was he would service his bike in my garage with me offering guidance. That way he'd learn how to do it for future services. Whilst initially having the safety net of me giving directions.
WELL!...
What a f#ckin disaster it was!
1) I couldn't get the sump plug to budge. I was hanging off it & exerting so much force on it I was dragging myself towards the bike & the sump plug still wouldn't budge.
At that point my mate Gaz turned up wanting the rear brake adjusted on his KTM. He's built like a Pitbull so I got him to try.
With the help of a longer handled ratchet & a breaker bar he finally got it undone
We then discovered it had been fitted without a sump plug washer. So not only massively overtightened, but the steel plug had been forced up against the alloy sump.
2) Then came the oil filter. Same story again, MASSIVELY overtightened?
3) New oil, oil filter & a copper sump plug washer were fitted & Judd started the bike.
Cue the Exxon Valdez of oil leaks all over my garage floor!
We must be talking 2.5ltrs
When I refitted the new filter I was talking Judd through it & said..."Hand tight, then about half a turn with the filter removal tool"...
The fact it went hand tight then took another 2.5 full turns should have been when the penny dropped but it didn't
After loads of checking & rechecking of the seal on the sump plug & putting the original filter back on but still getting the same leak.
Whilst pouring the old oil back into the bike for the third time (no point diagnosing a leak with fresh oil)
We spotted the seal from the original filter in the oil catch pan.
What had happen was...
1) The original filter was so tight it had left its gasket behind on the bottom of the engine.
2) I then fitted the new filter on top of the old rubber gasket & obviously didn't get a good seal. Also it explains the need for 2.5 turns after hand tight (we live & learn eh!
)
3) It must have eventually dropped off into the oil catch pan during one of several old filter/new filter refitting & checking sessions.
Eventually Judd rode away on an oil tight bike after helping me clean up the garage floor.
We got there in the end lads but I had to (metaphorical speaking) get him in a headlock several times to stop him giving up & calling a recovery truck.
If he learnt nothing more from today except to check that the original oil filter still has its gasket attached. Then it was a worthwhile exercise
Plus he's bound to have learnt a few new swear words!
PS...
The last people to work on the bike was a Triumph main dealer!